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Production Line
Production Line Overview

Welons Group operates a manufacturing base of around 12,000 m² in Guangzhou, China, with about 80–100 production and office staff, supplying building materials and photovoltaic products to customers in over 30 countries. The factory combines glass processing, solar panel assembly, and inverter/battery integration in one facility, allowing customers to source multiple product categories from a single supplier. Standard orders are typically ready for shipment within 2–4 weeks.


1. Building Glass Processing Line

Our glass workshop handles cutting, edge grinding, tempering, and laminating for architectural glass products including clear glass, tempered glass, laminated safety glass, and BIPV photovoltaic glass.

  • Monthly output: Around 30,000–50,000 m² of processed architectural glass
  • Cutting equipment accommodates standard large-format sheets up to approximately 2.5m * 4m
  • Tempering furnace produces safety glass compliant with EN 12150 / GB 15763.2 standards
  • Laminating line supports PVB interlayers, covering 6mm–25mm thickness range commonly used in buildings
  • Every batch goes through visual inspection for scratches and defects before packing

2. Solar Panel Assembly Line

Our solar panel line assembles both rigid panels and flexible panels, serving residential, commercial, and off-grid power system customers.

  • Monthly output: Several thousand pieces across both rigid and flexible panel types
  • Product range: Flexible panels from 50W up to 600W+ mono PERC rigid panels
  • Each panel undergoes flash testing to verify actual power output before delivery
  • Flexible panels are suitable for BIPV, RV, yacht, camping, and curved surface applications
  • We accept OEM/ODM for custom sizes, junction box positions, and packing requirements

3. Inverter & Energy Storage Assembly Line

For inverters and energy storage systems, we work with established component suppliers and carry out in-house testing and final assembly.

  • Product range: Grid-tie, off-grid, and hybrid inverters from 1kW to 100kW
  • LiFePO4 battery storage options from 5kWh home systems up to 50kWh+ commercial units
  • 100% of units undergo aging test and function verification before shipment
  • Products are configured to meet CE / IEC requirements for European, Southeast Asian, and Middle Eastern markets

Quality Control & Lead Time
  • Incoming check: Main raw materials and electronic components are inspected on arrival
  • In-process QC: Key production steps are monitored by our QC team
  • Final check: Each finished product is tested before packing
  • Lead time: Standard products ship in 2–4 weeks; customized or bulk orders take 4–6 weeks
  • Export experience: Over 10 years serving overseas importers, distributors, and project contractors

By keeping production focused on reliable, consistent output rather than chasing headline capacity numbers, Welons gives overseas customers steady quality, flexible MOQs, and a one-stop sourcing experience across building materials and solar products.

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OEM/ODM

OEM Case Study: BIPV Curtain Wall for Philippine Hospital

Cooperation Mode

OEM custom manufacturing for a commercial renovation project

Project Background

A private hospital in General Santos City, Philippines, was upgrading its old curtain wall to reduce summer cooling costs while maintaining a clean, professional medical facility appearance. The building's south-facing facade absorbed significant heat under tropical sun, driving up air conditioning expenses year-round.

Our OEM Customization

  • Custom BIPV glass panels: Manufactured photovoltaic glass curtain wall units with semi-transparent solar cells, allowing natural daylight into the building while generating electricity
  • Thermal insulation optimization: Specified low-emissivity glass with argon fill to reduce heat transfer, tailored to the tropical climate of Mindanao
  • Dimension customization: Cut and fabricated each panel to match the hospital's existing window grid, minimizing on-site modification and installation time
  • Quick-install design: Designed pre-assembled unitized panels to reduce on-site labor and keep disruption to hospital operations minimal
  • Packaging: Custom export packing with wooden crates to protect glass panels during ocean freight to Davao

Results

  • The project was installed without interrupting daily hospital operations
  • Initial post-installation monitoring showed approximately 12–15% reduction in monthly cooling energy consumption
  • The generated solar power contributes a portion of the hospital's daytime electrical needs
  • The client has returned to Welons for additional renovation projects at other facility locations

This OEM project demonstrates our ability to combine BIPV glass production with architectural customization, delivering a ready-to-install solution that meets both aesthetic and energy-saving goals for commercial clients.

R&D
Research & Development
R&D Overview

Welons maintains a small but experienced technical team focused on practical product development and customization for building materials and photovoltaic applications. Rather than pursuing purely theoretical research, our R&D work centers on solving real problems that our overseas customers face—such as adapting standard products to local climate conditions, meeting specific project dimensions, and improving product durability for long-term outdoor use.

Our engineers work closely with the production floor, so that new designs and modifications can move quickly from drawing to sample testing and then into production without unnecessary delays.


What We Focus On
  • BIPV glass product development: Improving the balance between power generation efficiency and visual appearance for curtain wall applications
  • Custom curtain wall design: Adapting glass panel dimensions, colors, and structural details to match different building projects and climate zones
  • Energy-saving glass solutions: Developing low-emissivity and insulated glass configurations suitable for tropical and temperate climates
  • Flexible panel customization: Tailoring flexible solar panel sizes, mounting options, and output specs for BIPV, RV, and portable power applications
  • Durability testing: Subjecting new products to cycling tests for temperature, humidity, UV exposure, and wind load before full production

How We Work With Customers

Our R&D process is designed around OEM/ODM needs:

  1. Requirements discussion: We work with customers to understand project specifications, target markets, and certification requirements
  2. Sample and testing: We produce samples or small batches for customer evaluation and third-party testing as needed
  3. Production ramp-up: Once the sample is approved, we transition smoothly into regular production with consistent quality
  4. Ongoing support: Our team stays available for technical questions during installation and after-sales service

We also maintain communication with material suppliers and industry testing bodies to stay updated on new glass technologies and international standards, helping our products remain competitive in export markets.

While we are not a large-scale research institute, our practical approach allows us to turn customer needs into deliverable products efficiently—balancing customization with cost control and reliable lead times.

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